Selected Material Alternatives
Company "X" wishes to analyze the performance characteristics of a standard size tray as it
relates to a Medical, Microwavable, Food, or Industrial Carrier application. For each
application, there is a variety of monolayer or coextruded structure options, which yield
different performance characteristics. The performance results are given below. The
standard tray size is 5" L x 5" W x 1" H with a starting material gauge of 20 mils.
| Clear Medical Grade Materials |
| Structure |
Material Yield |
Specific Gravity |
OXTR |
MVTR |
Sterilization Technique |
| Polypropylene/EVOH |
1,500 |
0.923 |
0.024 |
0.024 |
Autoclave |
| High Impact Polystyrene |
1,331 |
1.040 |
14.175 |
0.405 |
ETO |
| Polypropylene |
1,530 |
0.905 |
9.720 |
0.020 |
ETO |
| High Density Polyethylene |
1,442 |
0.960 |
7.493 |
0.012 |
E Beam |
| Glyco Modified Polyethylene Terephthalate |
1,090 |
1.270 |
1.013 |
0.162 |
E Beam; Gamma |
| Medium Density Polyethylene |
1,486 |
0.932 |
21.668 |
0.028 |
Gamma |
| Nucleated Polypropylene |
1,538/ |
0.900 |
9.720 |
0.020 |
Gamma |
| Microwaveable Materials |
| Structure |
Material Yield |
Specific Gravity |
OXTR |
MVTR |
Sterilization Technique |
| Styrene Maleic Anhydride |
1,331 |
1.040 |
14.175 |
0.405 |
Microwave |
| Polypropylene/EVOH |
1,500 |
0.923 |
0.024 |
0.024 |
Autoclave |
| Food Barrier Materials |
| Structure |
Material Yield |
Specific Gravity |
OXTR |
MVTR |
Sterilization Technique |
| Polypropylene/EVOH |
1,500 |
0.923 |
0.024 |
0.024 |
Autoclave |
| HIPS/Saran/HIPS |
1,269 |
1.091 |
0.045 |
0.057 |
Aseptic |
| Industrial Carrier Materials |
| Structure |
Material Yield |
Specific Gravity |
OXTR |
MVTR |
Sterilization Technique |
| HIPS/Scrap/HIPS |
1,331 |
1.040 |
14.175 |
0.405 |
-- |
| 100% Recycled HIPS |
1,331 |
1.040 |
14.175 |
0.405 |
-- |
Notes
Material Yield, expressed as Square Inches per Pound, is calculated using the following formula:
27.69/(Specific Gravity * Mil Gauge)
Specific Gravity = Mass per unit volume divided by one gram per cc (water) @ 4°C.
OXTR = Rate of Oxygen Transmission @ 50% Relative Humidity & 75°F in grams cc's per mil per 100 sq in per day @ atmospheric conditions.
MVTR = Rate of Moisture- Vapor Transmission @ 90% Relative Humidity & 95°F in grams per mil per day per 100 sq in
Sterilization Techniques-
Aseptic Form/Fill/Seal
Autoclave: 250°F for 20-30 minutes
Gamma Irradiation: 1.5 to 3.0 megarad dosage levels
E Beam: Electronic beam sterilization
ETO Ethylene Oxide gas sterilization